Construction and
Heavy Machinery
 
Track-Type Tractor
 

D5N Track-Type Tractor

Excellent response and control with Finger Tip Control deliver productivity and versatility for any job.

 
 

Power Train

The Caterpillar 3126B engine features an electronic direct injection fuel system to maximize performance and provide the power you need to maximize production. The 3126B HEUI TM meets EPA Tier 2 and EU Stage 11 exhaust emission regulations

Drive Train

Rugged, durable and reliable components deliver smooth, responsive power and lasting reliability. The Auto-shift and Auto-kick down features enhance operator comfort.

 

Finger Tip Control

Finger Tip Control (FTC) combines steering, machine direction and gear selection into a single control system. These control functions can be simultaneously operated using only one hand for enhanced operator comfort and increased productivity.

 

Undercarriage

The Caterpillar elevated sprocket undercarriage arrangements are designed for optimized balance and performance in fine grading to heavy dozing applications. Rugged design and proven structural manufacturing assure outstanding durability.

 
Serviceability

The time between PM service intervals has been increased allowing more up-time. All major components, filters, and tube points are easily accessible and modular in design. The updated EMS III machine monitoring system has increased diagnostic capabilities.

 
Environmental Features

The electronically controlled 3126B ATAAC engine in the 938G Series 11 has low exhaust emissions and meets Tier 2 regulations. Sampling valves and ecology drains help prevent fluid spills.

 
Operator Station

State-of-the-art operator's station has reduced sound levels, lower cab vibrations and good visibility. The (optional) Caterpillar comfort series air suspension seat helps to reduce operator fatigue. Cab and air conditioning are now standard.

 

Styling

Modem styling with rounded shapes and tapered engine enclosures provide excellent visibility. Robust sheet metal exterior and heavy steel access door panels and guards are easily accessible and durable.

Work Tools

Caterpillar offers a variety of work tools, which are designed to provide the strength and flexibility needed to match the D5N to any job.

Structure

Steel castings and heavy steel plates are welded to insure a rigid one piece case and frame structure. Bolted soft mounted cab supports reduce sound level and vibration. Fuel tank rubber isolation mounts eliminate vibration and reduce stress.

Total Customer Support

Your Cat dealer offers a wide range of services that can be set up with a Customer Support Agreement. The dealer can customize a plan for you, from PM service to total machine maintenance, allowing you to eternize your return on investment.

 
 
Power Train

3126B HEUI meets EPA Tier 2 and EU Stage II exhaust emission regulations and offers excellent performance levels.

 
Cat 3126B HEUI Engine.

Caterpillar electronic engines meet worldwide exhaust emission requirements for the EPA Tier 2 and the EU Stage 11 regulations. With the HEUI fuel system, injection pressure is independent of engine speed and provides maximum fuel delivery efficiency with low emissions.

The Cat 3126B engines are equipped with an electronic air inlet heater. This warms the air in the air inlet manifold for easier starting and reduces white smoke on cold starts. Machines will automatically activate the timed air inlet heater prior to engine startup.

 

Turbocharged and Aftercooled.

A wellmatched turbocharger and air-to-air aftercooler results in higher power while keeping rpm steady and exhaust temperatures low.

Torque Rise. The direct injected electronic fuel system provides a controlled fuel delivery increase as the engine lugs back from rated speed. This results in increased horsepower above rated power. A combination of increased torque rise and maximum horsepower improves response, provides greater drawbar pull and faster dozing cycles. The 89 kW (119 hp) maximum flywheel power occurs at 1800 rpm when horse power is needed during the dozing work cycle.

 
Rated flywheel power 86 kW (115 hp).

Maximum flywheel power 88 kW (119 hp).

 

3126B Engine Features. The 3126B major features include

Increased power to 86 kW (115 hp) for increased performance.

Large displacement electronic engine with lower exhaust emissions and good cold start capability.

Power train to engine link with controlled throttle shifting.

New Poly-Vee serpentine engine fan belt with auto tension feature eliminates the traditional three to four belt system.

Extended oil and engine filter change intervals up to 500 hours after break-in.

ATAAC cooling system.

Multiple Row Modular IMRM) radiator is less subject to plugging due to a unique radiator fin design which provides excellent heat transfer capability.

 
 
Drive Train

Rugged, durable and reliable components deliver smooth, responsive power and lasting reliability

 
Torque Converter.

The D5N single stage torque converter efficiently responds to changing load conditions by providing torque multiplication, therefore increasing drawbar power. It also provides protection to the drive train components by preventing shock loads from heavy dozing applications. This torque converter is efficiently matched to the power train components and provides the superior performance you need.

 
Auto-Shift/Auto-Kickdown.

Auto-shift allows the operator to pre-select a forward and reverse gear for easy, efficient directional changes. Auto-shift settings include:

First forward to second reverse.

Second forward to second reverse.

Second forward to first reverse.

Auto-kickdown allows the transmission to automatically downshift when significant load increases are detected.

 

Transmission.

The proven planetary powershift transmission features three speeds forward and three speeds reverse and utilizes large diameter, high capacity, oil cooled clutches. To maximize the life of the transmission, the planetary design distributes loads and stresses over multiple gears.

Controlled throttle shifting regulates engine speed during high-energy directional shifts for smoother operation and longer component life.

The transmission and bevel gear set are modular by design, and easily slide into the machine's rear case, even with the ripper installed.

Forced oil flow lubricates and cools clutch packs to provide maximum clutch life.

Load compensating shifting provides smooth engagement of the clutches under loaded conditions.

 
 
Steering Clutch and Brakes.

Oil cooled, hydraulically actuated, large diameter plates and clutch discs provide higher torque capacity and increased service life.

 

Elevated Final Drive .

Final drives are isolated from ground and work tool induced impact loads for extended power train life.

 
Electronic Steering and Transmission Controls.

The D5N provides Finger Tip Control for steering. Soft touch buttons located on the steering controls shift the electronically controlled transmission.

 
Electronic Clutch Pressure Control.

The D5N has an additional transmission shifting feature for added performance and operator comfort - the Electronic Clutch Pressure Control (ECPC). This unique feature provides smoother shifting by regulating and modulating the individual clutches based on current operating conditions.

 

Styling

Modern styling with rounded shapes and tapered hood enhances operator visibility. The N-Series combines eye-catching styling with solid, reliable performance.

 

Thumb

Multi-processor

360° Scrap Shear

     

Styling. New styling with rounded machine shapes offers excellent visibility, accessibility and serviceability.

Durable, heavy steel door panel covers.
Pre-cleaner is below the hood for good visibility.
Engine enclosure is tapered as it reaches the cab.
Large amounts of glass area in cab.
Controls are ergonomic for easier operation and better efficiency.
   

Accessibility and Serviceability.

Hinged engine doors to increase engine and service access.

Remote-mounted filters located within easy reach during PM service.

Engine enclosure is tapered as it reaches the cab.

Air pre-cleaner filter condition monitor located in the cab for high visibility.

Redesigned fuel tank for easier internal cleaning.

Fast fuel tank provision added (attachment).

Larger service panel doors

Diagnostic test ports added for quick troubleshooting.

   
   

Quality and Reliability.

Doubled 4 mm (0. 16 in) sheet metal on the side service access panels and rear guard.

Stamped, rounded sheet metal corners add strength.

Rubber isolation mounted fuel tank eliminates tank vibration and reduces potential stress fractures.

Heavy duty reinforced radiator guard is now standard.

Redesigned fuel tank for easier internal cleaning.

Heavy duty rear guard for ripper.

Clipped seals provide protection from dust and moisture for: - rear enclosure - door openings - between ROPS post and rear enclosure

     
 

Structure

Engineered and built to give solid support in the most demanding applications. Designed to last throughout the extended service life of the D5N.

 
 
Frame and Castings

The D5N case and frames are built to absorb high impact shock loads and torsional forces. Castings are strategically located within the frame to add additional strength. Caterpillar uses robotic welding techniques in the assembly of the case and frames. This insures quality and reliability throughout the structure. The one piece all welded chassis provides superior strength over bolted designs, and provides stiffness and durability over the life of the machine.

   

High strength steel mainframe resists impact shock loads.

Computer-aided finite element analysis is used to evaluate and ensure high durability of the chassis by computer modeling it and identifying high stress area.

Full scale structural testing to test integrity of the structures.

Robotic welding provides deep penetration and consistency for long life, and reduces the chance for errors which may be made during manual welding.

Precision top level machining for perfect alignment of bores and surfaces minimizes out of tolerance wear patterns and improves durability.

Pivot shaft and pinned equalizer bar to maintain track roller frame alignment.

 
Equalizer Bar

The pinned equalizer bar gives the roller frames the ability to oscillate up of down to better match ground contours while providing maximum traction and operator comfort.

 

Roll Over Protection System

N-Series cab supports have been stiffened. Stiffer cab supports result in lower noise and vibration in the cab, providing the operator increased comfort.

 
Elevated Final Drive

Isolates final drives from ground and work tool induced impact loads for extended power train life

Keeps sprocket teeth, bushings and final drives away from abrasive materials and moisture.

Caterpillar uses single reduction planetary final drives in the D5N providing long-lasting performance and durability.

 

Undercarriage

The Caterpillar elevated sprocket undercarriage arrangements are designed for optimized balance and performance in fine grading to heavy dozing applications

 

Isolates final drives from ground and work tool induced impact loads for extended power train life.

Keeps sprocket teeth, bushings and final drives away from abrasive materials and moisture.

Caterpillar uses single reduction planetary final drives in the D5N providing long-lasting performance and durability.

 

Final Drives and Associated Components

Final drives raised above the work area where moisture and abrasive conditions can cause premature failures and damage

Isolates them from ground – induced impact loads.

 
Undercarriage Arrangements

XL (Extra Long) arrangement

Forward idler position provides more track on the ground and to the front of the tractor. It provides optimal balance, superior traction and blade control for finish grading.

Long roller frame also improves flotation in soft underfoot conditions.LGP (Low Ground Pressure) arrangement

Specially designed to work in soft and spongy conditions.

Wide track shoes, long track frames and a wider gauge increase track contact area and reduce ground pressure for excellent flotation.

 
Rotating Bushing Track

Rotating Bushing Track is designed to extend system life and lower costs in highly abrasive low to moderate impact applications. RBT features bushings that rotate when in contact with the sprocket. Since the bushing rotates when in contact with the sprocket, relative motion between the bushing and the sprocket is virtually eliminated, greatly reducing bushing and sprocket wear. The minimal bushing wear that occurs is evenly distributed over the bushing. This design eliminates bushing turn maintenance expense and sprocket replacement costs. Rotating Bushing Track is available as optional undercarriage.

 
Complete Guarding.

Caterpillar undercarriages are designed with full length guarding on top of the track roller frame. This prevents abrasive materials from falling down on moving parts.

 
Roller Frames

Roller frames are tubular, to resist bending and twisting.

Roller frames attach to the tractor by a pivot shaft and pinned equalizer bar.

The recoil system is sealed and lubricated.

 

Serviceability

Modular design moves Caterpillar a generation ahead in simplifying service and maintenance.

 
Product Link.

This option allows the customer or dealer to obtain machine diagnostics and location from their offices. Product Link provides updates on service meter hours, machine condition, machine location as well as integrated mapping/route planning.

 

Electronic Monitoring System

The D5N features a more flexible monitoting system that is easily upgraded by flashing software rather than replacing the module, reducing parts cost. As technology changes and new electronics and software become available, this upgraded monitoring system will allow the machine to be easily updated.

Built-in Serviceability

Less service time means more working time. Major components are designed as modules and most can be removed without disturbing or removing other components.

 

Diagnostic Connector

Diagnostic connector allows Caterpillar dealers to quickly troubleshoot the D5N or access stored data with the use of Electronic Technician (Cat ET) or ECAP.

Ecology Drains

Ecology drains provide an environmentally safer method to drain fluids. They are included on the radiator, hydraulic tank and major power train components.

Modular Cooling System

Individual radiator core modules are easily serviced without major component removal.

 

Easy Engine Maintenance

Many parts can be rebuilt and are available as remanufactured components.

Parent-metal block can be rebored twice and dry-sleeved.

Connecting rods can be removed through cylinder tops.

Camshaft followers and push rods can be replaced without removing camshaft.

Extended oil and engine filter change intervals up to 500 hours.

 

Work Tools

Cat D5N work tools are designed to provide strength and flexibility to match the machine to the job.

 
Caterpillar Blades.
With superior moldboard and 4-cell structure design, Cat bulldozer blades hold up to the toughest job conditions. Our high-tensile strength blades resist torsional bending and deflection in tough applications.
High-tensile strength, Cat DH-2TM steel, cutting edges resist bending.

DH-3TMsteel end bits maximize service life.

 

Variable Pitch Power Angle and Tilt Blade (VPAT).

The VPAT blade gives the operator the ability to hydraulically adjust the blade lift, angle and tilt from the operator's station.

Manually adjustable blade pitch for optimum performance.

Top comers of the blade are clipped for bettei operator viewing area. (XL arrangement only)

C-Frame is solidly pinned to the main frame for good blade control and eliminates blade motion due to track oscillation or side forces.

C-Frame to tractor joint is sealed and lubricated with remote lines for extended service life and quiet operation.
Large C-Frame tower bearings have been added to improve durability.

Lubrication points are located at all pin joints to reduce wear.

 
Multi-Shank Ripper
The multi-shank radial ripper lets you choose one, two or three shanks depending on job conditions
Curved or straight ripper shanks are available.
  Excellent chassis durability in severe drawbar applications.
Standard Drawbar

The D5N equipped with a drawbar for pulling work tools such as:

Disks Compactors Chopper wheels Retrieval of other equipment
 

Winch

Single lever control actuates both clutch and brake functions for excellent operator efficiency.

Input clutches on PTO shaft reduce engine horsepower loss for fuel efficiency.

Clutch engagement and brake release are automatically synchronized for smooth operation.

Winch components can be serviced with winch mounted on tractor.Check with your Caterpillar Dealer for details.
 
 
Forestry Sweeps

in forestry and land clearing applications where limbs and debris can damage a machine, optional sweeps are available for the N-Series. Sweeps help to shield critical components on the tractor such as hydraulic lines, exhaust stacks, cab windows and lights from damage.

 
Rear Counterweight

Rear counterweights are available through Custom Products and can be used to help the machine's balance in severe applications such as bacl~ing up slopes or heavy angle dozing.

 
 

Total Customer Support

Your Cat Dealer offers a wide range of services that can be set up with a Customer support Agreement. The dealer can customize a plane for you, from PM Service to total machine maintenance, allowing you to optimize your return on investment.

 
Product Support.

Your Cat Dealer offers a wide range of services that can be set up under a Customer Support Agreement (CSA) when you purchase your equipment. The dealer will help you choose a plan that can cover everything from the machine and attachment selection to replacement. This will help you get the best return on your investment.

 
Remanufactured Components.

Save money with remanufactured parts. You receive the same warranty and reliability as new products at a cost savings of 40 to 70 percent.

 

Service Capability.

Whether in the dealer's fully equipped shop or in the field, you will get trained service technicians using the latest technology and tools.

 

Selection

Make detailed comparisons of the machines you are considering before you buy. How long do components last? What is the cost of preventive maintenance? What is the true cost of lost production? Your Cat Dealer can give you answers to these questions.

Purchase

Consider the financing options available as well as day-to-day operating costs. This is also the time to look at dealer services that can be included in the cost of the machine to yield lower equipment owning and operating costs over the long run.

Operation

Improving operating techniques can boost your profits. Your Cat Dealer has training videotapes, literature and other ideas to help you increase productivity.

Replacement

Repair, rebuild or replace? Your Cat Dealer can help evaluate the cost involved so you can make the right choice.

Maintenance

More and more equipment buyers are planning for effective maintenance before buying equipment. Choose from your dealer's wide range of maintenance services at the time of your purchase. Repair option programs guarantee the cost of repairs up front. Diagnostic programs such as Scheduled Oil Sampling and Technical Analysis help avoid unscheduled repairs.